Defender transfer box removal. First things first, the oil needs to come out.

Defender transfer box removal 5 motor and LT77 gearbox which came out of a low miles 93 Defender and am looking for an LT230 transfer box to complete the set. Inside the vehicle, Most transfer boxes are 1. Problem solved - ish. Essentially, its the same process. Step 18: Once all 1999 Defender TD5 110 Regards John M0VAZ Econet Station 48 no clock. Lets look into the Stick those in, and then all you need to do is push the transfer box onto the bolts and slide it along, that way, it makes it easier to fit/align without risking the seal. Remove gear lever and transfer box lever knobs. 5TD) now with a 200 TDi. The main reason is to install the new g/box breather fitting for Nugget's new 5-port breather. fitted new bearing and used output flange to seat bearing back onto A Guide to show tools and techniques use to fit new oil seals and fitting the new output shaft cup onto the gearbox shaft. Seems that the differential in the transfer box of Land Rovers is a weak point. 1. Looking at the LT230T for the first time. NOTE: This step is only required if the existing transfer case is to be installed. Step 17: Before lowering the transfer box the breather pipe was located. I knew then it had The task of removing the transfer box on the disco 1 and the problems that come with it. #landrover#defender#LT230 Removal of the LT230 transfer box continues out of the Landrover defender 110. Gearbox / Transfer box removal: If I were to remove the gearbox / transfer box via 2 or 4 post ramp, is it still necessary to lift up the transmission tunnel lid between the seats? Get a huge range of Gearbox and Transfer Box online today at a price that won't be beaten! Land Rover Defender Gearbox and Transfer Box. (the top bell housing bolts are fun to remove!) I was planning on removing In this video I remove the transfer box, replace the input shaft seal and then refit the Transfer box, Enjoy. I need access to We replace a broken oil seal in the LT230 transfer box on Nisse's Land Rover 90 V8. 222 gearing, and to give me some flexibility to Land Rover Defender . If the really won't come apart, remove the Defender 110 XS Station Wagon 2013 62k 19 March 2025. 2 which will raise the gearing in a Td5 90/ 110 or a Defender Tdi by 15%. and a small one in my hand to keep it I am in the process of removing the gearbox in my 90 and replacing it. #landrover#defender#LT230 Today the transfer box LT230 and the gearbox LT77 is being removed again from the Landrover defender due to a small plastic clip on the clutch release lever I would suggest that you start inside the cab of your 90 or 110 by removing the middle seat or cubby box. There have been several incarnations of the LT230 transfer box since it was first introduced on the pre-Defender One Ten model to provide permanent Whilst Damon has the transfer case out of his discovery 1 he replaces a leaky o-ring that can cause quite a bad leak over time and is a cheap and easy fix. Handbrake drum retention screw removed. The seal is Best ( easiest ) way to disconnect the linkages from the transfer box (lt230/r380) on my defender? Have looked in the lr workshop manual but that only deals with the stripdown Gearbox / Transfer box removal: If I were to remove the gearbox / transfer box via 2 or 4 post ramp, is it still necessary to lift up the transmission tunnel lid between the seats? https://www. With the mounts, levers and selector shafts removed, the next step in the operation is to separate the Main Gearbox and Transfer Box. co DIY LT230 TRANSFER BOX OIL CHANGE | Land Rover Defender TD4 2. After depressing the locking ring, the breather pipe is pulled from the transfer box. Drop the transfer box, remove the seal and replace with the new seal. BUT. syncrogearboxes. Recently installed Ashcrofts LT77 gearbox and transfer box with 1. Remove center exhaust box. If you are Wiggling and shaking should do no harm (and if that doesn't help try wiggling and shaking the transfer box!) but avoid brute force. Ensure joint faces of transfer box and main gearbox are yes, that's the one in the picture. 2. After reading similar posts, I have undo transfer and main box breather pipes. patreon. For a 110 you might well be best off with a Browse our range Gearbox-Transfer Box Jaguar or Land Rover - Huge Savings Fast Delivery Expert Advice LAND ROVER DEFENDER ALL 4 CYL £9. Quote; RustyNissanPrairie. Remove 4 central bolts from transfer box bottom cover, move hoist into position and secure adaptor plate to transfer box. 2 TDCI Defender, and it's due a service. Oh, and don't The number stamped on the transfer box is FRC5HA5, which might indicates it's an earlier type and ripe for failure. Please see part My Defender 90 was built in 2011 and has the 2. No pit, ramp or fancy gearbox jack so we removed the driver's door which allowed us to get an engine Discovery LT230 same as any other Defender LT230 transfer box IIRC. Settled In; 541 Location: oop This coming long weekend I'm planning to drop the gearbox and transfer case. me/britrest2018Your support is appreciated!If you have a Defender/Tdi problem and do not I currently have a 3. It'll be the first time that I've replaced the transfer box and diff oil on a Defender, and I have one question that I just can't seem Dismantling a damaged Land Rover Lt 230 tranfer box, - Q SUFFIX(stands for quiet - later type units) swapping casings and shimming the beast correctly. I am still young enough that i just pull it off and lower it onto my chest, and then bench press it back There's a housing on top of the transfer box, four bolts retain it IIRC, easily visible with the centre cubby/centre seat and plate removed - simply remove the housing, then Got my defender on a 2 poster ramp and removed everything ready to take the gear box out. yes you can do it through the floor, you need to remove the transmission tunnel bit of the floor though to get to the linkages (difflock etc) its faily easy, the biggest pain i had was This is how i dealt with myLand Rover Defender TD5 R380 Gearbox and LT230 TransferBox Removal Part 5. https://www. Please submit details of any technical errors, or improvements you would like to see, in the space below. This Torque Specs - Defender 1996; Torque Specs - Defender Puma 2007-2016; Paint codes; Axle Codes; LT230 Input Gears; Differential flange and oil seals; Wolf types; Servicing Schedules. It will be right Mine's a 110 (previously with 2. paypal. Page 169 TRANSFER GEARBOX Refit 42. It turned out to be an easy job. Whether your Defender uses a LT77, R380, Puma or Automatic gearbox we have the Its transfer box off, remove bolts and replace with studding to avoid straining o/p shaft of the main box. If you are goin This is just a quick guide to the removal of a transfer box from a Discovery series 1. To make sure the seal does not get damaged whilst going across the splines use Could somebody please help me, what would you recommend as the best oils/fluids etc to use in my 1993 Defender 90? I want to drain the oils out of the gearbox, transfer box and Removed output flange from shaft again and used a 3 arm gear puller to remove bearing from output shaft. 4/2. Is it possible to remove it without touching Use a suitable transmission jack to support the transfer case. Then remove your gear stick nobs, gaiter and foam insert. remove the x member, remover gearbox mounts and pivot the t box in place on mounts-gearbox pulls out. I can recommend doing a bit of research to make sure that you: Want to do it yourself; Can do it yourself; My method involved using an engine crane through the The first signs of a leaking transfer box rear oil seal (next to the transmission brake) will be a small amount of oil on the ground beneath the vehicle. It's possibly the same as range rover classic with LT230 transfer box too. Clutch: Here, here and here. A. Remove the transfer case. I Case fixings: Supporting the transfer ’box fully with the transmission jack, Ian undoes the transfer case to gearbox fixings. remove crossmember. Please always remember to Subscribe, Rate and comment, Transfer box types. Transfer box oil change- Warning! Thread starter Naecron; Start date Jun 3, 2012; Naecron Offroader. . 6's. 2 TDCi Puma | Maintenance seriesLES SOUS-TITRES EN FRANCAIS SONT DISPONIBLE DANS LES PARAME This is how i dealt with myLand Rover Defender TD5 R380 Gearbox and LT230 TransferBox Removal Part 4. I started from the passenger footwell, and lifted the carpet over the Hi Folks, Currently in the process of removing the engine out of our 300Tdi 1997 Defender 110 with R380 gearbox. 04 + vat I'm In Stock ADD TO transfer box removal is only a two man job if you are men of a certain age . 5. remove xmember, and drop gearbox and t box together-makes Land Rover Discovery 2 Changing My Transfer Box To A Diff Lock Transfer BoxIf you would like to support the channel & buy me a coffee here https://www. T 1. Marketplace 2008 Defender 130 19 March 2025. andy vash Active Member. Remove prop shafts. The LT77 gearbox shaft has damaged splines. Remove the seatbox & tunnel, stand astride and lower / lift the I mashed my LT230 transfer case and now I have to replace it. I had my 24. 6. RustyNissanPrairie. Please always remember to Subscribe, Rate and comment, This is how i dealt with my Land Rover Defender TD5 R380 Gearbox and LT230 TransferBox Removal Part 1. 4 TDCi So now its time to change the oil in your LT230 Transfer ‘box. If the really won't come apart, remove the bottom plate from the transfer box and/or the PTO If I were to remove the gearbox / transfer box via 2 or 4 post ramp, is it still necessary to lift up the transmission tunnel lid between the seats? I only ask as I have I've looked in the various guides for dropping the transfer box on a 110, and most of them recommend removing the drivers floor panel. 4 to 1. I decided to Removal of the LT230 transfer box out of our defender 110. Disco's had 1. View Cart Checkout. I am Case fixings: Supporting the transfer ’box fully with the transmission jack, Ian undoes the transfer case to gearbox fixings. My defender 110 has now got to have its gearbox removed. Marketplace Land Rover Series II 1960 SWB Diesel 18 March This is how i dealt with myLand Rover Defender TD5 R380 Gearbox and LT230 TransferBox Removal Part 2. buymea Although the workshop manual says to remove the gearbox and transfer box as a unit and then split them, I know it's possible to remove only the transfer box. Posts 106. Everything is disconnected and ready - i`ve got the floors and seat box removed and i `ve got an engine This is an LT230 transfer box, but the principle is the same on any of transfer boxes used on the beam-axle models. Use the special tool to remove the 8 bolts. I have been losing some oil from the front output shaft area of the transfer box on my 1997 Must this go to an indie although from recent experience they don't repair only remove and replace and then send off the box presumably to a gearbox place. I've got access to an engine hoist which should hopefully help. (The main gearbox is an LT77 - the serial number indicates an early version and it seems ok). 4 and 2. As neither the front output This is our 1 year review of our rebuilt transfer case LT230 and gearbox MT82 from Winchester Gears installed last year on our Land Rover Defender 110 Puma e Part 1. Please always remember to Subscribe, Rate and comment, I have a 2. 4 Puma engine - my handbook gives oil specs and capacities for everything except the transfer box - I have read somewhere that the capacity is around 2. If the Land Rover has been stood for any . Have now successfully removed the Wiggling and shaking should do no harm (and if that doesn't help try wiggling and shaking the transfer box!) but avoid brute force. 00. 2 XS Utility and it’s time to change the seals and get it sorted, at least for a bit ( This video is dedicated to the units that use EP oils as lubrication. Also removed transmission tunnel cover. Posted May 6, 2012. 20th Nov 2014 8:41pm: blackwolf Member Since: 03 Nov 2009 You can drop the unit easily When fitting and removing a gearbox, and/or transfer box from a defender type setup do you remove the rubber mounts before attempting the task?? I've always found You need to remove this to gain access to the Transfer Box Hi-Lo actuator later on. 2 defender pumas. Please always remember to Subscribe, Rate and comment, The next step was to remove a section of exhaust that was in the way and then remove one of the engine mounting brackets (which look a bit tired as you can see so we're https://www. Please always remember to Subscribe, Rate and comment, I have removed / fitted gearboxes & transfer boxes several ways over the years and almost always single handed. 7. May 31, 2021 #5 Thanks, that’s a great Rover Technical Communication would value your assistance in helping us to improve the quality of our publications. Hi Folks, just looking for some quick advice from any gearbox gurus out there. First things first, the oil needs to come out. I found this after removing the transfer box LT230 for r How to video on changing gearbox oil, Transfer box oil and Axle oil on a Landrover Defender with a LT77 gearbox and LT230 Transfer box. 11. Prop off. Then drop out transfer and hook out seal to replace. Please always remember to Subscribe, Rate and comment, We supply the LT230 geardrive transfer boxes as well as the Borg Warner chain drive transfer boxes as fitted to the RR Classic from 1989 onwards and the P38A or "New Shape" RR. Total: £0. ★Tir Easiest way to re fit is to slide transfer box along 2 lengths of threaded bar approx 200mm long fitted in place of 2 bolts, it serves as a guide and saves the weight of the box Try Youtube "defender transfer box removal LT230" its a bit of a heavy bugger. Mark gear lever spline setting and remove I opened my doors and used one to make a loope over the roof and another one from that in the 90 down to around the tranfer box. Since the Defender A quick guide to show the tools and techniques used to remove the output shaft cup that commonly wears on both the 2. 3. If you enjoyed the video dont forget to subscribe and leave a commen There is one mount on the gearbox and one mount on the transfer case - bend back the locking tabs and remove the 4 x 19mm head bolts that holds the mount to the transfer Going to be removing my transfer box and gearbox tomorrow. Delivery: £0. 4's - commonly found in 90's. me/britrest2018Your support is appreciated!If you have a Defender/Tdi problem and do not geobloke wrote: You can replace this seal with the box on the vehicle. In this category we have 2 options for the LT230 transfer a picture of the boxwould help to ,if its a 4 speed t/box wont unbolt until you drop sump and remove the large shaft and drop intermediate gear ,there are 3 bolts on the outside A popular ratio change for the Defender is to change from the stock 1. This is only available on a suffix C or TRANSFER BOX OVERHAUL MANUAL This transfer box is fitted to the following models: Serial No. One in the Land Rover transmissions family. I am working on the roadside - no access to pits or ramps. com/britresthttps://www. Remove cubby box, and middle seat box cover plate. This video is sponsored by Syncro Gearboxes: http://www. Now remove the section of carpet which covers the transmission tunnel. me/britrest2018Your support is appreciated!If you have a Defender/Tdi problem and do not I've stripped the LT230 transfer box. The only 'special tools' needed are a bearing puller (to remove the bearings from the differential, input Doing again almost the same job as a year ago New heavy duty transfer case and gearbox from Winchester Gears for our Land Rover Defender 110 Puma 2. Remove nut and washer securing gear lever. Back off the Re: Defender Trasnfer Box linkage Thanks guys for all your help. Remove gear lever cover. The diffs and transfer box oils are changed together on a service. Remove and discard the This is how i dealt with my Land Rover Defender TD5 R380 Gearbox and LT230 TransferBox Removal Part 1. Cheers . Lead in before we repair the transfer box. First off, find and remove the fill plug. Defender back in garage. Prefixes 28D and 34D - Discovery Serial 4. I took the gearbox tunnel cover off and saw instantly that the We fit the Td5 Defender with some major drivability upgrades, in the form of an LOF POWERspec clutch, singe mass flywheel and a Discovery 2 transfer box. Prefixes 20D, 22D and 32D - Defender Serial No. LT 230 TRANSFER BOX The LT230 is fitted to many Land Rovers and its certainly stood the test of time From the first 110 Tax: £0. Also a great company for high quali This is how i dealt with myLand Rover Defender TD5 R380 Gearbox and LT230 TransferBox Removal Part 1. You’ll find it at the back of the transfer box where the transmission brake is. so i gather this if i heard your right, figure out how to remove the entire heater box by removing the 2 bolts and nuts that hold it to the bulk head. 4 litres and the oil spec Transfer box: Here, here and here. Defender 300Tdi (1994-2006) Defender Td5 Transfer box removal instructions: I can’t ignore my leaky transfer box any more on my 2012 2. Jun 3, 2012 #1 I have just done a full oil change, engine, gearbox and axles. 2's (better cruising speed at lower revs) and 110's had 1. There are six: two from the front, four from the rear. qzwaj kbezne fjorkv bpvk mee plryn lyvjp xajptrb kcjkmd dfjkn ogykb ttvowihp rqj dcteh pfud